automaton25
off to a rocking start
Member since November 2022
Posts: 22
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Post by automaton25 on Aug 20, 2024 20:20:13 GMT -5
Hello Everyone,
I've been travelling down the Lapidary path for a while now and been through a few editions of equipment.
At first, I was told you have to have a flat lap, they're the best. I'm not a fan. Then I was told the pros use the Makita wet grinder, which I love, but it's not for everything all the time. Then I was told the pros use a vibe lap for the best finish.
I'm currently trying to get the vibe lap to work, but it's insanely finicky and seems to require constant baby-sitting. It's a PITA...the weights want to constantly fall off, the rocks spin for a few minutes then decide not to. Switch grits and you start all over again. Get new rocks , start all over with different weight combinations, bumpers, etc.
I've heard the rociprolaps are better, but the trens here is not going well.
Does anyone have any opinions/experience? Is the Rociprolap worth the price?
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Post by HankRocks on Aug 21, 2024 5:21:07 GMT -5
automaton25 I have been using a Vib Lap for years. They can be a challenge to use. Most of the issues revolve around rocks without sufficient mass and rocks with natural un-balanced weight distribution. Uneven Pan wear and pan drying are also noted problems. I suspect these issues are still going to be there using a Rociprolap. Never used one but I expect(hope) it may be more efficient than a Vib-Lap. I do not run the machine during sleeping hours, or while I plan to be away from the house for longer than 3 or 4 hours as the pan drying out is always a possibility. That is even more so in the garage during our 5 month summers!! For rocks that are too light such as slabs or unbalanced ones I attach weights using caulk. I usually allow the caulk to dry for about a week before trying to put them on the lap. In my case I usually have more than enough rocks in the queue that waiting a week or more is no big issue. For thin slabs, say 1/4 inch or a bit less I will not lap those. If I need to polish a thin slab I run them in a Model B tumbler and get great results. For slabs that I plan on lapping such as Petrified wood or Brazilian agate, they are cut thick, min 3/8 inches up to 1/2 inch and even thicker. The thinner slabs have the issue with water getting to the caulk and eventually loosening the weights. One problem that I have not yet managed to solve is that pans do eventually get dished with the most wear being in the center. This does not seem to affect the rocks 4 inches or smaller. The larger rocks do not like a over dished pan and it's much more difficult to get a good "flat" surface for polishing. Still working on that one but any efforts to resolve are waiting for cooler temps in the garage before undertaking that project. Good luck Henry
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herb
spending too much on rocks
Member since November 2011
Posts: 473
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Post by herb on Aug 21, 2024 10:01:07 GMT -5
automaton25 I have been using a Vib Lap for years. They can be a challenge to use. Most of the issues revolve around rocks without sufficient mass and rocks with natural un-balanced weight distribution. Uneven Pan wear and pan drying are also noted problems. I suspect these issues are still going to be there using a Rociprolap. Never used one but I expect(hope) it may be more efficient than a Vib-Lap. I do not run the machine during sleeping hours, or while I plan to be away from the house for longer than 3 or 4 hours as the pan drying out is always a possibility. That is even more so in the garage during our 5 month summers!! For rocks that are too light such as slabs or unbalanced ones I attach weights using caulk. I usually allow the caulk to dry for about a week before trying to put them on the lap. In my case I usually have more than enough rocks in the queue that waiting a week or more is no big issue. For thin slabs, say 1/4 inch or a bit less I will not lap those. If I need to polish a thin slab I run them in a Model B tumbler and get great results. For slabs that I plan on lapping such as Petrified wood or Brazilian agate, they are cut thick, min 3/8 inches up to 1/2 inch and even thicker. The thinner slabs have the issue with water getting to the caulk and eventually loosening the weights. One problem that I have not yet managed to solve is that pans do eventually get dished with the most wear being in the center. This does not seem to affect the rocks 4 inches or smaller. The larger rocks do not like a over dished pan and it's much more difficult to get a good "flat" surface for polishing. Still working on that one but any efforts to resolve are waiting for cooler temps in the garage before undertaking that project. Good luck Henry My only experience is with vib laps. Tou do have to babysit them a bit. I use a spray bottle to add water as needed. You want just enough water so that it is almost splashing up the bumper around the outside of the pan. I run mine in the basement and check it about every hour or two. If you have it somewhere warmer, you'd probably have to check more often. Ive been mostly doing thundereggs so dont have much experience with small/light rocks. I did try glueing some small agate nodules to a piece of scrap granite countertop about 4 inches wide. Worked ok if the glue didn't give. Otherwise one nodule would pop off unbalancing the weight and the remaining nodules all get messes up. For fixing dished pans find a small local machine shop. I had two 15 inch pans milled flat for $100. Larger machine shops wanted 200 to 300 because such a small job isnt worth their time
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automaton25
off to a rocking start
Member since November 2022
Posts: 22
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Post by automaton25 on Aug 21, 2024 21:29:15 GMT -5
Thanks for the input. Weights falling off have certainly been an issue, but I think we've mostly overcome that. We wrap the weights in duct tape then hot glue to the rocks, they usually stay on.
The rocks. All have a tendency to stop. Moving and checking every hour just isn't practical. We have it in the house so it stays cool and doesn't dry out, but it's easy to wear a grid in.
I was hoping the steele. Plate and dual action on the Rociprolap would help with that.
We have a friend in Australia who does this on large highland Park units and turns it on and walls away for the day and doesn't have any issues. We don't have room or the finances for those units.
Just hoping for a better mouse trap.
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Post by HankRocks on Aug 22, 2024 3:22:54 GMT -5
automaton25 What brand of Vib-Lap do you have? I have a old Lortone FL-20. A good while back I replaced the springs and the isolation balls as they were getting worn and cracked. Also I think I am on my 3rd motor as the Lortone uses a counter weight attached to the shaft. How long does it take for the rocks to stop moving? Henry
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Post by rmf on Aug 22, 2024 3:31:44 GMT -5
I had a Rose Rociprolap for years and I previously had an HP 27" vib and 2 lortone vibs amd I have an angle grinder with water and 4" diamond pads. Nothing cuts faster than the Rociprolap and it works great. I had some problems with polish and used the Lortones for just polishing so grind on rociprolap and polish on Lortone. The HP I could never get to stop walking around the basement bought it cheap sold it cheaper. I have used the angle grinder and like it. BUT With the diamond grinder you are there and have to be there to grind every minute. The Rociprolap allows you to be grinding away while absent. You still have to do checks and if you are grinding around the clock you have to check it every couple of hours so I was up at night. Water level is a constant problem, the pan is cast steal/iron so it rusts and you have to oil it when not in use and keep the drips cleaned up. I put a 2" masking tape around the tray so drips fell to the floor and did not roll under the pan. The problem with weights and bumpers is annoying I tried plastic tubing bumpers, Hot glue works ok but you have to make a spider web around the stone and over the top to hold weight as well. The best is to Get large diameter PVC pipe and make a 2-3" collar that will hold multiple stones inside the pvc, lay on an oiled flat board and fill with cement. The cement holds the smaller pieces in place and adds weight and is easy to remove. Removes the edge chipping on the edges.
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herb
spending too much on rocks
Member since November 2011
Posts: 473
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Post by herb on Aug 22, 2024 8:14:15 GMT -5
Thanks for the input. Weights falling off have certainly been an issue, but I think we've mostly overcome that. We wrap the weights in duct tape then hot glue to the rocks, they usually stay on. The rocks. All have a tendency to stop. Moving and checking every hour just isn't practical. We have it in the house so it stays cool and doesn't dry out, but it's easy to wear a grid in. I was hoping the steele. Plate and dual action on the Rociprolap would help with that. We have a friend in Australia who does this on large highland Park units and turns it on and walls away for the day and doesn't have any issues. We don't have room or the finances for those units. Just hoping for a better mouse trap. I'm curious about the rocks stopping. If you give the stopped rocks a nudge do they move easily or is there some resistance? If they move easily, it could be that your pan is dished. When starting with fresh grit the rocks slid easily on the grit particles but as the grit breaks down the rocks are grinding more on the pan and could slow down moving because of the dishing. Hold a straight edge against the pan and see how much gap there is in the center of the pan. If when nudging the rocks they dont move easily then you need more water. Usually a few squirts from a spray bottle is enough
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automaton25
off to a rocking start
Member since November 2022
Posts: 22
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Post by automaton25 on Aug 22, 2024 15:21:59 GMT -5
automaton25 What brand of Vib-Lap do you have? I have a old Lortone FL-20. A good while back I replaced the springs and the isolation balls as they were getting worn and cracked. Also I think I am on my 3rd motor as the Lortone uses a counter weight attached to the shaft. How long does it take for the rocks to stop moving? Henry It's a Covington 16". I have heard the motors go out rather quickly. Sometimes the rocks never really move well, other times they move just fine for 10, 30, or more minutes. Sometimes they go for hours without an issue, then they randomly just stop moving. Pushing in them usually just results in them moving right back to where they were and all fighting to be in the center. Sometimes there is resistance pushing, sometimes there's not. Adding water doesn't help. Adding grit doesn't help. Changing the amount of weight does, it then it starts all over. Sometimes it's good for 10 minutes, sometimes more... Sometimes less.
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automaton25
off to a rocking start
Member since November 2022
Posts: 22
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Post by automaton25 on Aug 22, 2024 15:23:58 GMT -5
Thanks for the input. Weights falling off have certainly been an issue, but I think we've mostly overcome that. We wrap the weights in duct tape then hot glue to the rocks, they usually stay on. The rocks. All have a tendency to stop. Moving and checking every hour just isn't practical. We have it in the house so it stays cool and doesn't dry out, but it's easy to wear a grid in. I was hoping the steele. Plate and dual action on the Rociprolap would help with that. We have a friend in Australia who does this on large highland Park units and turns it on and walls away for the day and doesn't have any issues. We don't have room or the finances for those units. Just hoping for a better mouse trap. I'm curious about the rocks stopping. If you give the stopped rocks a nudge do they move easily or is there some resistance? If they move easily, it could be that your pan is dished. When starting with fresh grit the rocks slid easily on the grit particles but as the grit breaks down the rocks are grinding more on the pan and could slow down moving because of the dishing. Hold a straight edge against the pan and see how much gap there is in the center of the pan. If when nudging the rocks they dont move easily then you need more water. Usually a few squirts from a spray bottle is enough We bought the unit new a out 2 months ago and have only managed to get maybe 12 rocks through all stages. Could the pan have dishes that quickly? Sometimes there is some resistance moving rocks, sometimes not. I would say there is generally more resistance towards the outside of the pan than the middle though.
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herb
spending too much on rocks
Member since November 2011
Posts: 473
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Post by herb on Aug 22, 2024 16:10:41 GMT -5
I'm curious about the rocks stopping. If you give the stopped rocks a nudge do they move easily or is there some resistance? If they move easily, it could be that your pan is dished. When starting with fresh grit the rocks slid easily on the grit particles but as the grit breaks down the rocks are grinding more on the pan and could slow down moving because of the dishing. Hold a straight edge against the pan and see how much gap there is in the center of the pan. If when nudging the rocks they dont move easily then you need more water. Usually a few squirts from a spray bottle is enough We bought the unit new a out 2 months ago and have only managed to get maybe 12 rocks through all stages. Could the pan have dishes that quickly? Sometimes there is some resistance moving rocks, sometimes not. I would say there is generally more resistance towards the outside of the pan than the middle though. If it is only 2 months old, it definitely shouldn't be dished. It wouldn't hurt to check anyway with a straight edge though. I used my lap about 12 hours a day for probably 2 years before I had to get it resurfaced. What diameter is your pan? How much grit do you put it? How long do you run it before changing or renewing the grit?
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ThomasT
has rocks in the head
Member since June 2022
Posts: 616
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Post by ThomasT on Aug 22, 2024 20:01:23 GMT -5
Rociprolap machines have polished a many million dollars' worth of product.
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automaton25
off to a rocking start
Member since November 2022
Posts: 22
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Post by automaton25 on Aug 23, 2024 6:54:09 GMT -5
We bought the unit new a out 2 months ago and have only managed to get maybe 12 rocks through all stages. Could the pan have dishes that quickly? Sometimes there is some resistance moving rocks, sometimes not. I would say there is generally more resistance towards the outside of the pan than the middle though. If it is only 2 months old, it definitely shouldn't be dished. It wouldn't hurt to check anyway with a straight edge though. I used my lap about 12 hours a day for probably 2 years before I had to get it resurfaced. What diameter is your pan? How much grit do you put it? How long do you run it before changing or renewing the grit? It's a 16" Covington aluminum pan. 3-4 tablespoons. I usually don't have to refresh grit, the cuts are pretty good and usually move on to the next step within 8 hours.
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herb
spending too much on rocks
Member since November 2011
Posts: 473
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Post by herb on Aug 23, 2024 8:37:30 GMT -5
If it is only 2 months old, it definitely shouldn't be dished. It wouldn't hurt to check anyway with a straight edge though. I used my lap about 12 hours a day for probably 2 years before I had to get it resurfaced. What diameter is your pan? How much grit do you put it? How long do you run it before changing or renewing the grit? It's a 16" Covington aluminum pan. 3-4 tablespoons. I usually don't have to refresh grit, the cuts are pretty good and usually move on to the next step within 8 hours. Well, that is the right amount of grit to use for that size pan. I guess you should try a little more water. The grit/water slurry should be thin enough so it is just short of splashing up the walls of the pan. Use a spray bottle and give it a couple of squirts when the rocks start slowing down. You have to look in on a flat lap every hour or two. Just a quick look to make sure all is well and no water needs to be added. You certainty wont be able to go the entire 8 hour run without having to add water
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