jupdyke
off to a rocking start
Member since June 2005
Posts: 3
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Post by jupdyke on Jun 16, 2005 17:42:16 GMT -5
Dear All,
I am a bored engineering student and was laying around one night and decided that I wanted to build a rock tumbler. I have the majority of the workings of it worked out, however since i don't know a lot about rock tumbling itself I thought that perhaps running it by you all might be a good idea, and i might end up with some interesting points of view on it.
It all started from the fact that my town is very windy and I wanted to harness that idea and turn it into something productive. I thought for a little while and decided to make it run a rock tumbler. After a little planning and some Internet searching, I found most of the basic information.
My Plan is to place a wind vane on top of my roof, which will turn a motor and produce electricity. This will then run down to my bedroom window and power the motor on my homemade rock tumbler. It will have two rotating bars, one driven by the motor and the other free to move on its own. The jars will sit onto of the two bars and turn. That is the basics of it and simple enough to build.
Now the tricker questions and any advice is welcome.
1. since the wind may stop for a while, would it harm the process much if the tumbler stopped for a little while? I could try adding a battery to power it while it isn't running, if that is really important.
2. Since the wind doesn't blow the same rate, does it matter if the jar does not rotate at a constant speed? if so, is there a good speed that I should try to reach, something like 60 RPM?
3. Has anyone use any homemade objects as the jars? any advice? I was thinking plastic peanut butter jars, or PVC piping?
4. Any other advice for this plan. I am still designing and will be glad to post computer generated blueprints when I am done if anyone would like, though I don't know if it will work. If you can think of any advice or ideas please let me know.
Thank you in advance to anyone who has any thoughts.
Joshua
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Post by Cher on Jun 16, 2005 17:52:44 GMT -5
Hi Joshua, Welcome to the forum. That sounds very interesting, be cool to see pics and hear how it works.
1. No, it won't hurt your "barrel" to sit for awhile without tumbling. I would suggest you shake it every now and then to keep the grit from settling.
2. Most of my tumblers run between 40 and 56 rpms.
3. Yes, there was someone who made a barrel out of 4 in pvc. Glued one end shut and put one of those "plugs" for a cover, the kind with the screw in the middle that tightens it to fit tight in the barrel. (did that make sense?)
4. I'm sorry, I don't have any other advice but I'm sure if others see this they will.
Hope you really get interested in rock tumbling and stick around. Please let us know how your project goes, we love pics here ... hehehe just take a look at the Members Photos forum, it's jammed.
Cher
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phoenix1647
starting to spend too much on rocks
Member since March 2013
Posts: 186
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Post by phoenix1647 on Jun 16, 2005 17:52:58 GMT -5
I would have the windmill power a battery charging system to keep batteries all charged up. Run the tumbler off the battery to keep a constant power supply...letting the tumbler stop for long periods of time is not a good thing. As for the barrel...you can use pvc but I would not recommend anything thinner than that. The grit and grinding action will destroy something like a jar...my opinion.
Please keep us informed on your progress on this project...sounds intresting.
Pho
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jupdyke
off to a rocking start
Member since June 2005
Posts: 3
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Post by jupdyke on Jun 17, 2005 9:30:03 GMT -5
Dear RosebudMN,
Thank your for your help. It has been instrumental in my building process. Also thank your for relpying so quickly, I was not exspecting anything that fast.
thanks again,
Joshua
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jupdyke
off to a rocking start
Member since June 2005
Posts: 3
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Post by jupdyke on Jun 17, 2005 9:32:28 GMT -5
Dear phoenix1647,
Thank you as well for your help. The batery idea is one that I was playing with and have decided that it would be best to go ahead and add that to my design. It will help to make use of the wind power much more efficently and that is the purpose after all. Your comments about the barrel as well, were on the same line as my thinking, but I needed someone else to really help me decide. I thought it would be too week as well. Thanks for all your help and quick reply.
Joshua Updyke
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Post by krazydiamond on Jun 18, 2005 14:10:40 GMT -5
wow, i really like the idea of using wind power to tumble rocks. i guess that is what happens when engineering students get bored, eh? Cher and Pho have pretty much covered the questions, i'm just adding enthusiasm here. i think the rate of speed that the barrel tumbles at is fairly important, too slow and the rocks don't "tumble", they slide. too fast and they don't get the right "tumbling action" either. i like the battery idea as a backup. please keep us advised of your progress, Joshua! KD
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MichiganRocks
starting to spend too much on rocks
"I wasn't born to follow."
Member since April 2007
Posts: 154
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Post by MichiganRocks on Jun 18, 2005 14:23:27 GMT -5
Hey Joshua, where you going to school at? I graduated from GMI in 1976.
Biggest problem in my opinion with varying rotational speed is not being able to predict when a load is ready to be changed. For example, if you charge a load of reasonably hard rocks with 60/90 grit, you expect that the grit will be pretty well used up in 7 or 8 days if you maintain a constant rotational speed. A variable speed would probably extend that, but occasional inspection should tell you when the rocks are ready.
Ron
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WarrenA
fully equipped rock polisher
Member since November 2003
Posts: 1,530
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Post by WarrenA on Jun 19, 2005 0:38:04 GMT -5
My 2 cents worth is that you need to do more reading on this forum and most of your questions have been delt with in the past. look in the back posts the information is of great value. I have made a barrel out of PVC pipe and have found that the store bought ones have better action inside them from the built in flat spots. I would use a 15 lb. Thumlers barrel for a model I have one of these and it does the best job of moving rock around. the steadier the rpm the better the rock will turn out. If you were to use automotive parts alternator for power to a battery and a heater motor on the tumbler all 12 volt noswitching power from DC to AC. send me a pm and I will help all I can
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WarrenA
fully equipped rock polisher
Member since November 2003
Posts: 1,530
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Post by WarrenA on Jun 19, 2005 10:17:24 GMT -5
just a few suggestions use a GM alternator for the power they are internally regulated cheaper at a salvage yard use a deep cycle battery of your choise and either a heater fan motor or a radiator fan motor from a salvage yard sounds like an interesting project to me especially if a person was going to be in a remote place for a longer period of time.
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Post by docone31 on Jun 22, 2005 8:09:41 GMT -5
Joshua, if it were me, I would use the wind to power a generator. I would use the batteries as primary power source. Running mecanical items that distance, increases the drag and potential for repair. The tumbling/grinding process will work better throughout if the speed is steady. I made a generator years ago by taking the diode bridge out of automobile alternators and stacking five to the vanes. I stepped down the voltage to charge 20 older automobile batteries. The five alternators will produce 120 volts. I went with the batteries as I needed the predictability when the wind died. My hope was to completely power my house. I would go with wind power to electric. You will get the results you want there.
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stefan
Cave Dweller
Member since January 2005
Posts: 14,113
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Post by stefan on Jun 22, 2005 12:59:46 GMT -5
Not to get off topic but could you use a solar backup? Thinking that when the wind does not blow it is usually pretty sunny- please keep us posted I'm very intrigued! I keep trying to convince me wife to allow me to make my own biodiesel and get a generator and go OFF THE GRID!!!!
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Post by docone31 on Jun 24, 2005 22:08:20 GMT -5
A bio diesel, oiy! Constant maintenance! When Otto Diesel patented the Diesel engine in 1897, it was originally designed to run on vegetable oil, peanut oil, and other, garbage grades of oils. It was not really intended to be run on fossile fuel. To get off the grid, first off, it is unlawful to not be hooked up to an utilities company in a primary residence in the U.S. Even in locations in "Way out There Arizona", it is a recquirement to be on the grid. Temporary waivers are issued for primary residences more than 20 miles from an utility source. That said, it is also lawful for an utility to compensate for power input into the grid. There are details to integrate the power but they do provide the cycle balancing equipment. I owned an house years ago, that I designed and built. It was full solar, with utility hookup. It was self heating, self cooling, and self powering. I used automobile alternators, batteries, windmills, solar cells, rock storage in the basement, double walls, solar greenhouse comprising 1/3 of the house. I got paid a token amount and the rest was free as long as my batteries did not break down, the alternators did not all go out at once, and there were no storms. An interesting note. In the state I lived in, it was the law that any home generating power and selling to the grid, had to be disconnected during power outages! The conversion equipment HAD to use the grid to function! In other words, to use my power, I had to go to the grid first, then back into my home. Now, a small windmill with 20 12V automobile batteries, power invertor, can power a tumbler, or a few light bulbs independantly. The replacement batteries, acid, and used alternators cost as much as the electricity, but, I felt a measure of accomplishment. I got about 12$ a month for the electricity I generated. Then came hurricane Bob. The grid went down, so did I, even though my windmills were intact, batteries were up, and my service was functioning. The components to enter the grid had been shut off with the grid shutting down. I had all the capacity to power my home, with no potential to do so. I know more today, but that was then. It can be done.
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stefan
Cave Dweller
Member since January 2005
Posts: 14,113
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Post by stefan on Jun 27, 2005 9:09:22 GMT -5
Hmmm Interesting- So I have to generate my power- send it to the power company and get ir back?? What is wrong with that picture!
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tinman
starting to spend too much on rocks
Member since May 2005
Posts: 197
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Post by tinman on Jun 29, 2005 23:03:06 GMT -5
you can Im me about the size of your barrel and I can tell you the exact speed
Tinman
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