aimeesrockworks
spending too much on rocks
I really do look like my avatar... it kinda freaks me out.
Member since December 2010
Posts: 458
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Post by aimeesrockworks on Jan 25, 2014 12:56:45 GMT -5
I'm trying so very hard to be patient... and trust me, it's very very hard indeed! I have an 8" Hi-Tech All-U-Need and am running the grit that comes with the kit (180, 325, 600, 1200, 14k polish). Shaping is no problem and I'm liking how that's coming out. Trying a variety of stones and shapes. Now I totally understand the variation in hardness and that an agate will take longer than obsidian. I do need to get a magnifying lens but for now I'm wiping off the cabs and letting them dry as I work on others. There is really nice lighting in my shop so I'm using the reflection on the stones to see scratches. I've also been testing the Sharpie method, which helps. So the cabs I made last night came in with me and this morning, after they spent all night drying I guess, there are visible scratches I couldn't see last night. Hrm. 1) How long "should" a flat lap take to make a cab? Accounting for variations in hardness of course. 2) There is no gauge on the speed dial... I think I've been running it too slow. Should it be cookin' along with the dial just to where it starts spinning? Halfway up? Full pedal to the metal?? 3) Think I might be running too much H20 on the drip (although maybe that shouldn't matter). How long should a cup of water last me? (Note to others, I learned the hard way not to fill up the cooling container too much...................... ahem). 4) All of the other cabs I see on here look like mirrors. Are they? Am I'm being to Virgo-y on my finish? Hubby says the cabs I'm making are beautiful and not to be too hard on myself. I think he's being nice because he wants crepes for breakfast tomorrow. Then again, I want crepes tomorrow too so I can't blame him for that.
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kaldorlon
spending too much on rocks
Member since October 2013
Posts: 413
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Post by kaldorlon on Jan 25, 2014 14:50:10 GMT -5
I hear you...my buddies rock shop doesn't have the best lighting and when I come home I find scratches I didn't see while working on them. I am new at this too, so think sometimes I just try to rush things a bit. Would be easier if I had my own equipment and didn't feel like I needed to maximize my time (3-4 hrs) in his shop.
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Post by 150FromFundy on Jan 26, 2014 17:43:07 GMT -5
I'm not familiar with your machine, but here are a few general tips.
Speed - Start slow on the courser grits. Gradually increase speed on the finer grits. Use the lowest setting for the 180 grit. By the time you work up to the polish, you should be at full RPM, or as fast as it will go without excessive vibration.
Time - Spend most of your time on the coarser grits. You must remove all the saw marks on the first grind. Before you move on from to 180 grit, there should be no scratches bigger than the 80 grit. Before you leave the 325 grit, there should be no scratches visible to the naked eye. You will see scratches under a hand lens.
Wet verses Dry - You will not see scratches on a wet cab. Dry the cab on your forearm (skin has no lint) and blow on it. Watch it dry. Scratches hold water on the surface and will dry slower than perfectly polished parts.
Light - You need good light. Get a traditional swing arm desk lamp and spend the bucks on a good LED bulb. Don't worry about the Watts, but as many Lumens as you can. A good bulb may cost more than the Chinese lamp base.
Good luck.
Darryl.
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LarryS
freely admits to licking rocks
SoCal desert rats
Member since August 2010
Posts: 781
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Post by LarryS on Jan 26, 2014 18:19:35 GMT -5
I have a Ameritool 8" going on 3 years now and love that machine. Best part is being able to cab indoors. Use to do it in our dining room until recently. Now the spare bedroom is my lapidary shop and have Diane off my back!
I run my machine full speed on everything. Also found out that the PSA backed discs were a waste of money. Better to buy the non sticky discs and just center it on the backing plate by eye ball. And you'll only need 1 backing plate instead of 1 for every disc you buy. Just wash it between use. Spin them around my hand until centered. Only takes a few seconds. Otherwise you'll never get the disc centered perfectly while trying to glue it on. Then they vibrate like crazy because the machine is out of balance.
The original discs that came with the machine wore out a long time ago and replaced all of them with metal ones, which last a long time. Also start out using 80. The 180 took forever to shape things. Tried 100 but still took too long. 80 works great and you can make 10 cabs in the time it takes to shape 1. 99% of the rock I work with is extremely hard jasper & agate. If I'm working on softer rock, I'll start out with the 180. Also have a 3000 disc that I really like. Much better "pre polish" than the 1200. When grinding/shaping with the 80, I'm rough on the cab, pressing hard and agressively. All the rest I'm very gentle. Remember to rock, roll, spin, twirl with your fingers & wrist. Then finish off by like you're drawing small circles while writing with a pen, like a curly que. Just make the circle larger and larger, rotating with your wrist.
I also set the water dripping as fast as it will drip without becoming a steady stream. Added a hose to the drain tube and drain into a 2 gallon bucket.
First thing I did was throw away the instructions. Making "J" patterns is foolish. I just keep the cab moving, rocking and rolling using wrist action. I also use 3x reading glasses. I never have flat spots.
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QuailRiver
fully equipped rock polisher
Member since May 2008
Posts: 1,640
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Post by QuailRiver on Jan 26, 2014 18:31:04 GMT -5
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gemfeller
Cave Dweller
Member since June 2011
Posts: 4,041
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Post by gemfeller on Jan 26, 2014 20:28:00 GMT -5
Aimee, I use the same abrasive pads (different machine) for some cabs. They're excellent. I think you're failing to get all the grinding scratches out before you proceed to sanding. I keep a dry towel near my machine and I thoroughly dry cabs off and inspect them with 10-power magnification in strong light between each step. It's amazing how many scratches show up that I thought were gone.
Usually those "morning after" scratches are leftovers from the 180-grind that subsequent steps failed to remove. Sometimes stones develop a "false polish" during sanding that hides the scratches unless the stone is thoroughly dry. I understand the excitement (and sometimes boredom) that can make one want to hurry on to the next step. But if coarse grinding scratches are present they'll never be removed by fine sanding. You have to go back as many steps as necessary to make sure they're gone.
You need a 10-power loupe. I strongly recommend the Belomo 10X triplet. The quality can't be beat at anything near the price, around $40 delivered. Do a web search. You should probably have an Optivisor as well.
How long should it take to make a cab? As much time as necessary to do a quality job.
How fast to run? Hard to say since I haven't worked with that specific machine. I run my old slant-cabber pretty fast for everything but polishing with oxides. For that I recommend around 150-200 rpm, or as slow as possible without bogging the motor down.
Water? The object is to keep the stone cool and flush away cutting residues. Common sense will tell you when those things are happening.
Polish quality? The final polish depends on the quality of the pre-polish -- and quite a few other things. I've never been satisfied with a 14K polish on most stones. But that opens an entirely new topic. Work on those scratches first!
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Post by pghram on Jan 27, 2014 12:22:29 GMT -5
Don't get discouraged. As others have said, scratches are mostlt from the course grind, so spend some extra time on your 325 & 600, especially.
Dry cabs w/ magnification will help a lot, yet sometimes they won't reveal themselves until the cab is polished, it's frustrating but not the end of the world, just tak'em back a few steps.
The fact that you are not satisfied answers your question about how good they need to be. When YOU are satisfied, they are done. It's good to strive after "perfection," just don't get discouraged.
As has already been said, it takes as long as it takes, it's not a race, so relax & have fun.
I have the dreaded "Swaptop" flat lap & run it at about 60% speed most of the time. I don't know how this translates to your machine.
Better to err on the side of more water, keeps things cooler, the laps cleaner, & eliminates dust which you should not breath.
Rich
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aimeesrockworks
spending too much on rocks
I really do look like my avatar... it kinda freaks me out.
Member since December 2010
Posts: 458
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Post by aimeesrockworks on Jan 27, 2014 12:31:37 GMT -5
Spectacular information everyone, thanks so much!! I will totally agree that it's my 180 to 325 that's giving me the most issues because the scratches I do find are pretty deep and randomly located. I did do a little experiment the other day and covered a clearer agate cab that's been giving me fits (although it's getting better) with dark blue sharpie ink. That way I could watch what the grinder hit through the stone... shocking at how small of a 'footprint' is actually touching at any instant. Just got really frustrated and needed some advice from the good people of this forum. To the SHOP!!!
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Post by 150FromFundy on Jan 27, 2014 16:34:15 GMT -5
Careful with the Sharpie. I though it was a great trick until I coloured some rock that was a little bit porous. I think it was some white banding on a piece of crazy lace that sucked the ink in deep and was impossible to remove.
You can get aluminium pencils from The Rock Shed or other suppliers. Use them the same way you use the Sharpie. The aluminium will colour the rock but will not permanently mark softer or porous rock.
Darryl.
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Post by Bluesky78987 on Jan 27, 2014 16:38:15 GMT -5
Another tip -- try pencil instead of sharpie. The pencil will show you scratches you didn't see before, as well as showing you what parts of the rock you have yet to hit. And as said above, the sharpie will soak into some stones, which is hard to believe but REALLY annoying when it happens. Happened to me with crazy lace. Now I just use regular pencil. Krystee-the-Amazing covers each cab with pencil and makes sure it is all ground off twice before moving on to the next grit. I don't usually have that much patience. And for me, yeah, it takes quite a while.
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TByrd
fully equipped rock polisher
Have you performed your random act of kindness?
Member since December 2010
Posts: 1,350
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Post by TByrd on Jan 27, 2014 23:04:40 GMT -5
Yep, regular pencil works best for me.
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Post by pghram on Jan 28, 2014 15:06:40 GMT -5
I use a cross-hatch pattern because I don't have the patience to completely cover the cab. I use the Al scribe up through 600 grit. After my first pass on 600, I switch to graphite pencil. I actually had the scribe scratch some stones,(hard stones, which should not happen, but did), so from my 2nd pass on the 600 on up I now use a pencil. There would be a lot of areas on my stone that I would miss without this technique.
Rich
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