jamesp
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Post by jamesp on Jun 21, 2018 4:56:24 GMT -5
Spousal competition 6"x6"x1" melt bricks. Denise - red white blue Jim - frog greens Do I get brownie points for building/lining the mold, sawing the slabs, shaping the cabs ? Cleaning up. Tumbling to polish. Not Bottom 3 slabs were sawn across gravity, top slab sawn with gravity creating more of a side view of the color layers. Ready for tumbler
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jamesp
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Post by jamesp on Jun 21, 2018 5:10:33 GMT -5
After a vase or plate is blown there is color rich glass left on blow pole after vase is cut away and placed in an annealing furnace to stabilize glass. The chunk left on the blow pole is often left to cool fast at room temp and has a lot of built up stress in it. Just touching this chunk to a tile saw blade makes it sorta shatter into smaller chunks. End result is a bunch of tumbler friendly ~3/4 inch chunks at a rate of about a pound per 2-3 minutes. These chunks could be reheated and annealed but at this size most of the internal stresses have been relieved. Should take about 3 days in SiC 60 to have them shaped to rounds and eggs. Could be made smaller to be used as random shaped beads. Chunks stolen from wife's stash and she does not know lol.
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jamesp
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Post by jamesp on Jun 21, 2018 5:23:28 GMT -5
A young S. American gal I met at the local flea market traded some glass for some of her metal work. Wants to use my glass in her work. She worked for Ulovejewelry for 11 years as a silver smith in New York before the company moved to Macon GA recently. These she was selling these for $15 and I considered them interesting. From electrical wire.
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agatemaggot
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Post by agatemaggot on Jun 21, 2018 5:55:45 GMT -5
WOW ! Nice work.
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Post by fernwood on Jun 21, 2018 6:01:09 GMT -5
Those are nice earrings. Regarding your melt blocks. I like the top block, with the side angle and the resulting pieces. A different perspective. .
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jamesp
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Post by jamesp on Jun 21, 2018 7:56:14 GMT -5
Those are nice earrings. Regarding your melt blocks. I like the top block, with the side angle and the resulting pieces. A different perspective. . The glass brick thing is not so popular with people that work with glass. A million ways to go with the bricks. It works great for me because I can saw the bricks and tumble polish. Sawn surfaces can rarely be remelted to a fuse polish, the saw/grind marks leave a terrible bubble layer that totally clouds your glass work. Again, the ability to tumble polish opens a whole new horizon in small glass pieces such as jewelry. It is odd how the thin color layers act as umbrellas as the chunks melt downward into the mold. Every time, just like a parachute opening. Look at it from the top and it is spread out like a puffed rooster, cut through it vertically and you only see the thin fabric edge. My wife likes the bigger chunks, I use the nippers to make smaller chunks. However blue and red are dominate and have larger color bands in this glass. Chunk size is a matter of controlling color feature size. Last night we both did a blue/yellow brick. same game, hers w/bigger chunks and me with smaller except I added a bunch of sharply nipped small opaque yellow to the mix. Another effect is to tumble the frit to a round shape to have a bunch of balls melted into the glass. The tumbling really comes in handy for unique effects. I got to build a glass nipper with more leverage than the hand nippers. Talk about blisters and sore hands from arthritis after nipping. The more I learn about glass the more you need to break it into different sizes. As you know making your own frit is a big player since frit is a painter's paint in the glass world.
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jamesp
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Post by jamesp on Jun 21, 2018 8:04:03 GMT -5
I went and bought her an old silver plate tray for $10 from one of the flea market venders and used her smith equipment to make a bezel out of it. She like to repurpose. Those old trays are made out of fine copper, brass, white metal alloys of the finest quality. Nice thick stock and totally malleable and anneal able. She had quite a new bag of smithing tricks up her sleeve.
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Post by fernwood on Jun 21, 2018 9:10:35 GMT -5
Those old trays are very inexpensive around here.
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agatemaggot
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Post by agatemaggot on Jun 21, 2018 10:52:45 GMT -5
For material on the cheep, check out the old silverware in thrift shops. I used to make decorative rings and eyelets for custom fishing rod handles. Some of those rods are 30 plus years old and have very little tarnish showing. I have NO idea what metal is used under the silver plate but had no trouble melting and casting into bars that I would machine in a collet type metal Lathe. The base metal was silver in color and polished up easily and has kept it's shine over all these years.
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jamesp
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Post by jamesp on Jun 21, 2018 11:28:21 GMT -5
For material on the cheep, check out the old silverware in thrift shops. I used to make decorative rings and eyelets for custom fishing rod handles. Some of those rods are 30 plus years old and have very little tarnish showing. I have NO idea what metal is used under the silver plate but had no trouble melting and casting into bars that I would machine in a collet type metal Lathe. The base metal was silver in color and polished up easily and has kept it's shine over all these years. Ah, you have discovered the silver-plate. Interesting adornment for fishing rods. Rogers, Graham, many brands made by family operations since the late 1800's. The ones with the maker's stamp and are older seem to have superior metals. German made in early to mid 1900's is some of the most workable silver colored metal - german silver ? No idea what it is. I found a half dozen German mades with a famous hotel name and swastika's on them in a scrap metal remelter's pile. Some were a super soft stainless.
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jamesp
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Post by jamesp on Jun 21, 2018 11:29:04 GMT -5
Those old trays are very inexpensive around here. They are usually sold as copper here Beth.
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Post by fernwood on Jun 21, 2018 11:45:52 GMT -5
German silver is often the same as nickle silver.
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Post by MsAli on Jun 21, 2018 11:51:01 GMT -5
Those earrings are really nice
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jamesp
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Post by jamesp on Jun 22, 2018 3:34:50 GMT -5
German silver is often the same as nickle silver. Nickel may be a common component in those trays Beth.
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jamesp
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Post by jamesp on Jun 22, 2018 3:55:41 GMT -5
Those earrings are really nice My buddy introduced me to Nafisah. He has a booth at this market. She is a young gal that took a job with Ulovejewelry located NYNY when she was 18. Worked as a smith for 11 years there. She is an interesting gal. Talented and confident. I connected with her because she wants to use my glass in her work. IMO she was struggling with her jewelry sales because of the nature of the flea market partitioners. Out on hot pavement 10 hours Sat/Sun every weekend according to my friend. Move here to a art festival and she would sell more than she could make. I gave her a pile of glass. Waiting to see if she does with it. Fingers crossed that she will make cool creations. I would approach her as a partner in a second to do art festivals. Exact personality needed. Got fingers crossed.
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jamesp
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Post by jamesp on Jun 22, 2018 5:10:24 GMT -5
Recent projects blue/yellow melt bricks. Looks like the spearhead guys are going to want slabs from bricks. Looks like the 18 inch Covington saw is going to be converted to water for glass cutting. Fill with water, do your cutting, then drain and wash it out with garden hose. Keep grease gun close. Marine fogger. random shaped bead glass being tumbled. This glass too fun. Contacted some bead companies. Inquiring about scrap glass bead stock. Scrap is treasure. earring/bead size glass. from melts and blown vases. being tumbled. Lots of sawing. Practicing on small stuff. Sure would be nice to have an automated saw with computer control. Hand made glass, automated and mass produced shaping and tumbling. Repurposed glass. Does hybrid handmade count ?
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Post by MsAli on Jun 22, 2018 8:01:26 GMT -5
I am liking those shapes!
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jamesp
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Post by jamesp on Jun 22, 2018 8:30:22 GMT -5
I am liking those shapes! Thanks They were the easiest possible cuts. Freehand without precision or repeatability. When sawing rocks in a large rock saw for heat treating it is best to run water so the oil does not turn the rocks brown when heated. But it wears the diamond blade much faster. Glass is softer and water is totally adequate for cutting liquid, so I am going to start doing the time consuming bulk sawing on the 18 inch rock saw. That will allow making larger bricks and the rock saw cuts by itself.
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Post by hummingbirdstones on Jun 22, 2018 8:44:28 GMT -5
Very cool that the spear guys want glass slabs. I really liked that spearhead that you posted.
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jamesp
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Post by jamesp on Jun 22, 2018 10:54:09 GMT -5
Very cool that the spear guys want glass slabs. I really liked that spearhead that you posted. Those guys pay one to three dollars per inch of length of 2"X 5/16" thick slab of rock or glass. The 2 inch thick melt bricks appear to be $2 to $3 per inch quality. 12 slabs per 2x6x6 brick = $144 to $216 I could make molds to do 18X6X2 and make 3 at a time on 3 shelves which is significant amount of income per cook. I have so much scrap glass. Could make many bricks. And certainly change up the colors and patterns. 6x2 slabs could be sawed 2 at a time on the 18 inch rock saw. I am considering the knapping slabs as a product. They would finance materials and some. Hollander's glass over in the Fulton warehouse district has about a tractor trailer load of 2' x4' sheet glass they are considering unloading at 1 to 2 dollars per pound. About half of it is real fancy fuse glass that is now discontinued due to changes in the properties of their new wave glass.
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